Revolution in Space: SpaceX-33 Mission carries organ bioprinters, bone medicine and metal 3D printer to ISS

NASA’s latest SpaceX-33 resupply mission to the ISS brings groundbreaking experiments. Researchers are testing 3D bioprinting of nerve implants and liver tissues, evaluating a drug against bone loss, and advancing metal 3D printing technology — paving the way for future missions and benefiting humanity

Revolution in Space: SpaceX-33 Mission carries organ bioprinters, bone medicine and metal 3D printer to ISS
Photo by: Domagoj Skledar - illustration/ arhiva (vlastita)

The International Space Station (ISS) continues to be a key platform for revolutionary scientific research, and the latest supply mission, NASA's SpaceX-33, brings a series of innovative experiments that promise significant progress for both future space travel and life on Earth. This mission, scheduled to launch at the end of August 2025, carries a precious cargo that includes testing 3D bioprinting of medical implants, observing the development of engineered liver tissues in microgravity, studying the effects of weightlessness on bone-forming cells, and further experiments with 3D printing of metal in space. Each of these projects represents a step forward in understanding complex biological processes and developing new technologies. The ISS, which has served as a global laboratory for nearly a quarter of a century, has enabled scientists from more than 110 countries to conduct over 4,000 pioneering experiments, which not only advances space exploration, including missions to the Moon and Mars, but also provides invaluable benefits to humanity.


Revolutionary Bioprinting for Nerve Regeneration


One of the most exciting experiments on its way to the ISS involves the creation of an implantable medical device in microgravity, designed to support nerve regeneration after injury. This device is created through bioprinting, an advanced 3D printing technique that uses living cells or proteins as base materials. Traumas and injuries often leave gaps between nerves, and existing treatments have a limited ability to restore nerve function, often resulting in permanent physical damage. A bioprinted device that could bridge such nerve gaps could significantly accelerate recovery and preserve function.


Researchers from Auxilium Biotechnologies Inc. of San Diego, led by principal investigator Jacob Koffler, plan to print up to 18 such implants during this mission. These implants are expected to be used in preclinical studies on Earth during 2026 and 2027. The key advantage of bioprinting in microgravity lies in the potential to create higher quality tissues compared to those produced on Earth. In a weightless state, cells can group and organize in a way that is difficult to achieve under the influence of gravity, which can lead to more homogeneous and functional structures. The results of this research could support the future production of medical devices in space, not only for crew members on long-duration space missions but also for patients on Earth suffering from severe neurological injuries. The development of such technologies opens the door to entirely new approaches in regenerative medicine, offering hope for improving the quality of life for millions of people.


Bioprinted Tissues with Blood Vessels: A Step Towards Functional Organs


In another significant experiment, researchers from the Wake Forest Institute for Regenerative Medicine in Winston-Salem, led by principal investigator James Yoo, plan to bioprint liver tissue containing blood vessels on Earth and then observe how this tissue develops in microgravity. The goal of this research is to understand how the weightless state affects the formation and function of vascular networks within bioprinted tissues. The ultimate goal is to support the eventual production of whole, functional organs for transplantation on Earth, which would represent a revolutionary solution to the chronic shortage of donated organs.


A previous mission has already tested the survival and function of this type of bioprinted liver tissue in space. The current round of research aims to determine whether microgravity can enhance the development of bioprinted tissue, particularly in terms of vascularization. "We are particularly interested in accelerating the development of vascular networks in the tissue," Yoo points out. Vascular networks are crucial because they produce the blood vessels needed to maintain the functionality and health of these tissues. Without an adequate blood supply, bioprinted tissues cannot survive or perform their functions. Microgravity may offer a unique environment that promotes faster and more efficient formation of these complex networks, which could be crucial for creating organs that are robust and functional enough for clinical application. The success of this research could transform the field of transplant medicine, offering the opportunity to create personalized organs without the risk of rejection.


Fighting Bone Loss in Space and on Earth


Bone loss poses a serious challenge for astronauts during long-duration spaceflights, and a study of bone-forming stem cells in microgravity could provide key insights into the underlying mechanisms of this phenomenon. Researchers have identified a protein in the body called IL-6 (interleukin-6), which can send signals to stem cells to either promote bone formation or bone loss. This work, conducted by the Mayo Clinic in Florida under the leadership of principal investigator Abbe Zubair, evaluates whether blocking the IL-6 signal can reduce bone loss during spaceflight.


Astronauts in microgravity experience accelerated bone density loss, similar to osteoporosis, but much faster. Understanding the molecular mechanisms behind this process is crucial for developing countermeasures to ensure crew health on future missions to Mars and beyond. If it proves successful, the compound that blocks IL-6 could also be evaluated for treating conditions associated with bone loss on Earth, such as osteoporosis and certain types of cancer that cause bone degradation. Osteoporosis affects millions of people worldwide, making bones brittle and prone to fractures. Finding an effective treatment that targets IL-6 could have a huge impact on public health, offering new hope for the prevention and treatment of this debilitating disease. Research in space thus directly contributes to solving terrestrial medical problems, demonstrating the dual benefit of space exploration.


Metal 3D Printing in Space: Mission Autonomy Within Reach


As mission durations and distances from Earth increase, resupply becomes more difficult and expensive. Additive manufacturing, also known as 3D printing, offers a solution to this challenge by enabling the fabrication of parts and specialized tools on demand, thereby significantly increasing mission autonomy. Research on the space station has already made great strides in 3D printing with plastics, but plastic is not suitable for all applications, especially for critical structural components or parts that require high strength and resistance to extreme conditions.


An investigation by the ESA (European Space Agency) called "Metal 3D Printer" builds on the recent successful printing of the first metal parts in space. This project, which involves Airbus Defence and Space SAS and the CADMOS User Support and Operations Centre in France, aims to further refine the technology. "We will print several small cubes using different strategies to help determine the optimal approach for metal printers in space, as well as two small nozzles to test the quality of spacecraft parts printed in microgravity," explains Rob Postema, an ESA technical officer. The quality of the objects printed in space will be compared with reference prints made on Earth to assess the differences caused by weightlessness and other space conditions. The challenges of metal 3D printing in space include managing metal powder in microgravity, heat dissipation, and ensuring precision. However, the potential benefits are enormous: the ability to manufacture spare parts, tools, and even components for future bases on the Moon or Mars would reduce dependence on Earth and enable longer and more complex missions. This investigation represents a continuation of ESA's efforts to develop in-space manufacturing and recycling capabilities, which are crucial for a sustainable human presence beyond Earth.


All of these investigations, traveling to the ISS via the SpaceX-33 mission, underscore the invaluable role of the International Space Station as an unparalleled laboratory. Through nearly 25 years of continuous operation, the ISS has enabled thousands of experiments that have expanded our understanding of physics, biology, medicine, and materials in the unique environment of microgravity. The results of this research not only pave the way for future human missions deeper into space but also bring concrete, tangible benefits to life on Earth, from advances in medicine to the development of new materials and manufacturing techniques. Each new supply mission, like this SpaceX-33, represents a new wave of innovation and discovery, confirming that investing in space exploration is an investment in the future of humanity.

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